Full analysis of underwear manufacturing process 3. The production of process and production bras is a collective collection of operations. It takes a lot of people to work at the same time to complete. The process is first developed by the Process Technology Department. The standard bra is made for more than 600 seconds per piece. It can be increased or decreased with the simplicity or complexity of the style. The functional bras such as soft beads and water bags that are popular in the market are more complicated, and some require more than 2,000 seconds per piece. In each 600-second bra process, it is divided into 20 to 30 processes, using a special sewing machine with dozens of stitch functions. Each person operates a process and consists of 20 to 30 people to form a production line. The combination of the cup core (non-woven fabric), the upper cover, the joint lace, the two cups and the center, the left and right wings (commonly known as large pieces, left and right, stretched, etc.), the upper chest elastic band, and the lower chest elastic band Sewing, nailed shoulder straps, bag back hooks, nail decorative flowers, sewing trademarks, hang tags, knots at joints, etc. Each process has strict stitch specifications: sewing thread indicators, operating gestures, working hours and other process indicators. From the first order to the end, all the sewing workers should be balanced in action, coordinated in working hours, and at the same speed. At the same time of production, we must also do a good quality self-inspection, mutual inspection and inspection. In this way, the daily production and quality indicators of each assembly line can be guaranteed. Recycle Fabric,Repreve Fabric,Recycled Cotton Fabric,Recycled Nylon Fabric SHAOXING KAIMING TEXTILES CO.,LTD , https://www.kaimingtextiles.com
1. Design underwear design is the soul of making. The bra needs to hold the body after being dressed, and it has to be invariable when it is in motion, does not fall off, and is breathable after exercise. In the design of underwear, we must comprehensively consider various knowledge of human body aesthetics, human mechanics, and human body function, as well as the yarn orientation, elasticity and function of various raw and auxiliary materials, which combines artistic and functional. Under normal circumstances, the bra is divided into two types: the European code and the Asian code. Each type is divided into six types, each type is divided into ten numbers. For any size and chest type, you can buy the one that suits you best in these 60 models. After determining the model, the designer's main task is to create a beautiful inspiration and warmth of the surface effect.
2. The composition of the material bra is quite complicated. Under normal circumstances, a bra requires main fabric, lace (lace), mesh and glazed cloth, non-Woven Fabric, cotton knit or fine cloth, shoulder strap, elastic band, steel wire, back hook, adjustment ring, diagonal strip (silk More than 13 kinds of materials such as belts and straps, decorative flowers and stitches. According to the designer's creativity, first calculate the amount of each piece of each material, and then consider the degree of cooperation between the function, elasticity and yarn direction of each textile or non-woven fabric. Although the domestic raw materials trading companies are springing up, there are not many high-quality production plants. Therefore, the group channel involves many countries and regions at home and abroad. For example, sometimes designing a new product component for a piece of the main fabric of the British Benin company; lace of the French Novo Lace Company; Brazil's elastic pull frame; Japan's Shimizu company or Toyobo's stitching; Shanghai Haohao's elastic band, Shoulder strap; Dalian's steel wire; Guangdong back hook, diagonal strip and so on. Since most material suppliers have a minimum order quantity, the material is particularly difficult to test. If the quantification is too low, it is necessary to increase the price and increase the cost. Therefore, the team members must not only understand the process, understand the performance of various materials, but also understand the financial costs. Otherwise, it will result in waste and the company will lose money. If the price is raised, consumers will increase the burden of spending.
After the production process is completed, it is sent to the professionally trained inspection room, and the special inspection personnel conduct all-round quality inspection and needle inspection. Prevent broken needle particles from sneaking into the product during the manufacturing process and harming consumers. The finished product that has passed the inspection and acceptance of the qualified packaging in the inspection room shall be unpacked and inspected by the export commodity inspector and the quality management department before leaving the factory, and the legal product quality guarantee and ex-factory rights shall be based on this.
After the above procedure, a bra can complete the journey and send it to the circulation field to meet the consumers.